Services
We consult across the full manufacturing data stack — from real-time automation and data engineering to AI-driven analytics. Let's start with a mutual confidentiality agreement.
OSIsoft PI Consulting
We help biotechnology companies manage — and more importantly, use — their time-series PI data for immediate-term troubleshooting and long-term process improvement.
We specialize in regulated markets where changes to automated systems require a chain of approvals from QA through Production to Engineering.
Manufacturing Sciences Consulting
Manufacturing science teams drive technology transfer, campaign monitoring, and large-scale process optimization — but they need the right analytical framework to succeed.
Zymergi helps teams adopt control charts, univariate, bivariate, and multivariate analysis to increase process understanding and tighten control.
Data Engineering & Pipeline Modernization
Legacy historians, siloed databases, and manual Excel workflows slow down every team that touches process data.
Zymergi designs and builds modern data pipelines — from historian extraction through cloud data lakes to analytics-ready warehouses — so your scientists get clean, unified data on demand.
AI & Data Science
We build bespoke machine-learning models and AI applications tailored to biopharma manufacturing — predictive batch analytics, anomaly detection, and process optimization.
Every model is designed for GMP traceability and integrates with your existing data infrastructure, not a black box bolted on afterward.
Cell Culture Contamination Reduction
Bioreactor sterility is the leading cause of unexpected failure to meet adherence-to-plan goals.
Zymergi brings decades of proven veteran experience to bolster bioreactor sterility for plants big and small.
Automation Systems Integration
Modern bioprocessing demands reliable, well-integrated automation systems that communicate seamlessly across platforms and protocols.
Zymergi provides end-to-end automation integration services, connecting DCS, SCADA, PLC, and historian systems to create unified, efficient manufacturing environments.
Data Science & Visualization
Unlocking actionable insights from complex bioprocess data requires the right analytical tools and visual frameworks.
Zymergi delivers data science and visualization solutions including statistical modeling, trend analysis, and interactive dashboards that drive informed decision-making across your organization.
Database Design & Build
Effective data management starts with a well-architected database tailored to the unique demands of bioprocess manufacturing.
Zymergi designs and builds robust relational databases optimized for process data, batch records, and analytical results — ensuring data integrity, scalability, and regulatory compliance.
SOP & Standards Development
Clear, well-structured standard operating procedures and technical standards are essential for consistent, audit-ready operations.
Zymergi develops SOPs and standards for automation systems, data management, and manufacturing processes that align with GMP requirements and industry best practices.
Alarm Strategy Development
Poorly managed alarms lead to operator fatigue, missed critical events, and costly production losses.
Zymergi develops comprehensive alarm management strategies aligned with ISA-18.2 and IEC 62682 standards, including alarm rationalization, priority setting, and performance monitoring to keep your operations safe and efficient.